The Dumper Load payload monitoring system for off-highway rigid dump trucks was developed directly on opencast sites in order to perfect the instrument’s inherent operating and automation characteristics. The integration of the instrument into the dumper work cycles makes productivity monitoring much easier and more accurate.
RIGID DUMP TRUCK AND ADT ON BOARD WEIGHING
The installation of accurate and easy-to-view onboard weighing solutions and production monitoring enable fleet operators to control loads moved, driving down haulage costs and improving prductivity.
THE WEIGHING CONCEPT
Weighing is accomplished by sensing the axle deformation caused by the load being placed in the body. Our hi-tech, heayv duty sensors are installed in such a way so as to provide an accurate weight whilst loading and operating in the toughest of site conditions. “A simple solution providing outstanding results”
THE NEED
To know accurate weight of total payload on board with
< 0.5% accuracy i.e. coal, metals, minerals, solid waste, building materials
To track and analyze complete trip details of each truck/vehicle for better utilization of resources increasing profitability
Instant and automatic update of data in central servers
THE AUTOMATION SOLUTION
Fully automatic onboard weighing Specially designed micro-controller
Approval for trading purpose (with weight accuracy) Sensors – Pressure sensors
Tachometer input for speed measurement Interlocks with other dashboard input signals Enables safer loading and unloading operation Alarm lamp output signals (green, amber, red) Proven for field use
VIBRATION PROOF AND BUMP PROOF
Complete tracking of trip details
Overall cycle time with breakup Overall cycle distance with breakup Overload trips
MIS reports date wise, truck driver wise
INDICATES OVERLOADS & DOWN TIME ENHANCED
efficiency & profitability
Provides MIS info for HR / incentive for drivers. GPRS connectivity for centralized update (option)
Eliminates Overload trips by providing interlock signals
Max speed storage